MANROLAND WEB SYSTEMS LITHOMAN III (904) from 2006

1 Roll Changer
Manufacturer CONTIWEB
Type FD 1280
Technical Equipment Features:
- For 1300 mm diameter paper rolls
- Including cross transport
- Transport rail
- 1x unpacking station
- With integrated infeed unit (CW web edge control)
- Web infeed device
- 8 m rail
- Roll carriage
- Separate support arms
- Manual turntable
- 1 transfer platform
1 support
arranged in front of the first printing unit
- with spreading roller
- with knock-off device, Baldwin type M159
1 support
arranged in front of the first printing unit
- with spreader roller
- with knock-off device, Baldwin type M159
4 LITHOMAN III double printing units
The double printing units are of vertical design and
stable box construction and
are designed for alcohol-free printing.
Each printing unit consists of:
- automatic plate tensioning system (PPL)
- disengageable inking units
- two (2) Hydromix moistening units with Hydrocer moistening drivers
- two (2) reversible bridge rollers
- two (2) iridescent inking rollers
- device for blank plate moistening
- separate Duktor-rubber temperature control
- 3 x image regulators, pneumatic/mechanical, MAN Roland
- complete Oil lubrication system including electrical monitoring and grease lubrication
Printing unit drive via electric motor
Each double printing unit is equipped with film inking units.
1 set of roller covers, manufactured by Westland, and 1 spare set for 1 printing unit
1 set of blankets
1 Pre-installation system
(Pipe and electrical pre-installation with walkable enclosure) in the area of
Roll changer, support, 4 printing units, dryer, cooling unit, folding unit, folding unit
1 Ink supply, MAN Roland / for 4 colors
with components BETZ
consisting of:
- Color level controls (2 per double printing unit)
- PECOM full integration
1 ink supply system for 4 double printing units
MAN Roland brand with BETZ components
essentially consisting of:
- four ink consumption meters
- ink lines along the machine with color sequence change
- with automatic B/C fabric switching
- 4 x 3-way valves
with BETZ ink supply
essentially consisting of:
- 2 x LT 4B light towers (with yellow flashing light)
- 8 x BC 1500 base containers
- 8 x P 250/656 container pumps
- approx. 240 m of 42x3 mm ink piping to the machine
1 dampening unit
Technotrans brand, type FEZ delta .d 300
- with belt filter
Hose lines between the tank and printing units are included in our scope of delivery if the dampening tank is located directly behind
the is placed in printed works.
1 Paper catching and winding device
positioned before the dryer inlet
Manufacturer: Baldwin, Type S 15 i
1 Hot air drying unit
Manufacturer: CONNTIWEB, Type: Ecotherm, 14.9 m
with ECOBOX
for 1 web, 4/4 colors
- integrated thermal afterburner
- approx. 15 m drying section
- output of the respective combustion chamber temperatures to
central customer PC
1 Cooling Unit
Manufactured by MAN Roland, single-lane, consisting of:
* six (6) double-walled cooling rollers
* electrically driven
* web tension control by variable-speed motor
* pneumatically actuated pressure roller
* high-gloss chrome-plated cooling rollers
* dual-circuit cooling line
1 Cooling Unit
Manufacturer MAN Roland, single-lane, consisting of:
* six (6) double-walled cooling rollers
* electrically driven
* web tension control via variable-speed motor
* pressure roller, pneumatically engageable and disengaged
* high-gloss chrome-plated cooling rollers
* dual-circuit cooling line
incl. cooling roller cleaning system
Manufacturer MAN Roland/Baldwin
consisting of:
* one (1) washing bar
* electrical control system
* cabling
* PECOM 3 full integration
* without winding station
1 Re-moistening unit
Manufacturer ELTEX
Type Webmoister 70 – XR
1 Folding unit assembly
consisting of:
1 pair of side walls for mounting the folding unit elements with
the necessary gallery elements for operation
1 web tension measuring roller for the full-width web in the folding unit
with display in the machine control station
1 paper web tensioning device
1 cutting unit with 3 cutting knives for dividing the paper web into four
parts, motor-adjustable
1 tension roller with pressure roller
4 pairs of offset bars, air-cooled with partial air shut-off and laterally
movable by motor from the control panel
4 tension rollers, one for each strand, arranged after the offset bar pairs, with pressure roller
4 regulating devices with electromechanical adjustment for the cutting register
4 web guides for the parts, manufactured by Erhardt & Leimer,
for aligning the parts to the hopper center, with automatic search function.
1 web tension measuring roller per strand
1 feed roller with pressure roller
1 driven hopper roller with tension rollers and cutting device
at the center of the hopper
1 cutting roller
1 silicone applicator, MAN Roland / WEKO
1 perforating unit for perforation from bottom to top,
adjustable during operation
1 electrostatic strand clamping device, Eltex
1. Trimming device positioned before the hopper inlet
2. Second 1/2-inch wide folding hopper (steep hopper 70°), with air-cooled
edges for the first longitudinal fold.
Hopper position from left to right – i.e., against the paper feed direction.
The folding hoppers are motor-driven and can be moved along the machine's longitudinal direction
(presettable).
1 Folding unit superstructure for folding setup with two sliding folding funnels, including intermediate piece for gallery height adjustment
1 Color register control
Manufacturer Quad Tech Type RGS MultiCam MOT AD
for controlling up to 4 colors
- Color register control per web
- Base color for the first web
- Motorized head adjustment
1
1 Automatic cut register control
Manufacturer Quad Tech, Type RCS MultiCam 10
- One (1) scanning head per strand
- Parallel operation from the folding panel
- With PECOM connection
Combined longitudinal gluing and folding aid unit
Manufacturer Planatol,
System Combijet 8 MOD
With 4 application heads
With 4 spare heads
1 Automatic plate bending machine
Manufacturer: MAN Roland
1 Measuring and setting of leveling elements
1 Refrigeration unit, Manufacturer: AXIMA
- Version analogous to LITHOMAN
Pecom Basic
* Central PLC control
- Central unit
- Input/output system
- Single-fault tolerance
* Decentralized process electronics
- Printing unit electronics
- Folding computer
* Control room system
- Control room computer
- 2 control rooms including 2 color consoles
- Function keypad
- Remote diagnostics
- 1 additional console 1800
1 Electronics Concept
PECOM Extended
The automation package for automated technical production planning,
complete machine presetting, and seamless logging of the production process, essentially consisting of:
* Technical production planning with PPM station
* Component presetting
* Logbook and presetting analysis
* with PECOM connection to PECOM Extended on LITHOMAN IV
* with CIP 3 interface
OxyDry blanket wash unit
PECOM press centre